Compressed Air Audits
Compressed air is one of the most expensive utilities in any manufacturing facility.
WiseAir’s Compressed Air Audit services provide complete visibility into how compressed air is generated, distributed, and consumed across your plant.
Using high-accuracy temporary measurements, advanced analytics, and industry-proven methodologies, we help you identify inefficiencies, quantify losses, and implement sustainable improvements with measurable ROI.
What You Get from a WiseAir Audit
• Measurement-based insights — not assumptions
• Identification of hidden air and energy losses
• Clear improvement roadmap with ROI estimates
• Reduced energy costs and compressor operating hours
• Improved system reliability and air quality
• Support for ISO 50001 and best-practice guidelines
Our Audit Methodology
1. System Walkthrough and Mapping
Understand compressors, dryers, receivers, distribution network, and key demand points.
2. Temporary Measurements
Install instruments to capture real operating data for flow, pressure, power, and dew point.
3. Data Analytics and Loss Breakdown
Quantify leakage, artificial demand, pressure drops, and control losses.
4. Recommendations and ROI
Prioritized improvement actions with savings and payback timelines.
5. Verification and Follow-up
Post-implementation audits to confirm and sustain performance.
Typical Audit Objectives
• Reduce compressed air energy costs
• Fix pressure instability and poor control
• Reduce leakage and artificial demand
• Improve reliability and air quality
• Validate compressor sizing decisions
• Establish baseline for ISO 50001 compliance
Compressed Air Audit – Manufacturing Facility
A large manufacturing plant engaged WiseAir to conduct a detailed compressed air audit.
Temporary flow, pressure, and power measurements revealed high leakage levels, pressure instability, and inefficient control strategies.
Based on WiseAir’s recommendations, corrective actions were implemented, resulting in energy savings exceeding 30 percent and a payback period of less than 12 months.
Request a Compressed Air Audit
Email: info@wiseair.asia
Phone: (+91) 90477 78715 Email : support@wiseair.asia
